The automatic feeding and unloading device comprises a Auto feeding device and a unloading feeding device. Automatic feeding device is controlled by the CNC control system, which is seamlessly connected with the pipe cutting machine to realize uninter rupted production. Automatic feeding of whole bundle of pipes, intelligent layout of pipes by control system, automatic conveying process.
Full-stroke follow-up pneumatic chuck with adjustable clamping force and minimal deformation. It provides instant centering and stable clamping, improving production efficiency. The pneumatic chuck is environmentally friendly, low-cost, and features a long service life. It generates force through air pressure conversion and has a self-locking function for enhanced safety and reliability.
Internationally renowned transmission system for stable and precise transmission. It operates quietly, absorbs shocks, and has a compact structure with a constant transmission ratio. It offers a wide range of peripheral speed and power options, ensuring accurate and efficient transmission.
Closed full protection cutting area for safer and more environmentally friendly operations. The enclosed design reduces smoke and light radiation harm, minimizes environmental pollution, and complies with stringent environmental protection requirements. It also facilitates smoke and dust collection and optimizes dust removal.
Upgraded anti-shake support system for reliable cutting accuracy. The enhanced cylinder anti-shake follow-up support system features interchangeable “V”-shaped grooves and “-” support surfaces, adapting to round, rectangular, square, and irregular-shaped pipes.
Automatic focusing laser head with convenient and accurate operation. It automatically adjusts the focus and accommodates various focal lengths without manual intervention. The laser head is surrounded by water cooling, enabling high-power, compact, and fog-free cutting. It includes features like autofocus, capacitive sensing, composite lenses, water cooling, quick lens replacement, efficient airflow design, compatibility with fiber lasers, and universal focal length for optimal cutting results.
Integrated power distribution cabinet design with advantages like low failure rate, simplified circuit design, low energy consumption, high cost-performance ratio, and improved reliability. Integrated circuits reduce the failure rate, simplify circuit design and installation, consume less power, and offer higher performance at a lower cost compared to discrete component circuits. They enhance the overall reliability and consistency of circuit operation in the machine.
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| HIWIN guide YYC gear rack | YASKAWA motor |
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| Shimpo reducer | MAX laser resource |
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| Auto focus laser head | The fourth generation steel mold high pressure cast aluminum beam |
The whole equipment bed adopts split bed design, improve the overall stiffness, enhance the local strength and strengthen the contact stiffness
The anti-shake and stable support can prevent the large deflection of the pipe and improve the cutting precision.
The bed structure is optimized and upgraded, after high-temperature annealing heat treatment, vibration aging and other precision processing, the welding stress and processing stress are effectively eliminated, the product accuracy is guaranteed, and the bed is more reliable
Front and rear double pneumatic chucks, full stroke self-centering, high positioning accuracy, one-button clamping, adjustable clamping force, stable and efficient.
Chuck clamping diameter: 15-110/220mm, supports high-speed and high-quality cutting of stainless steel pipes such as square pipes, round pipes, I-beams, channel steels, angle steels, and carbon steel pipes.
| Precautions for laser cutting machine maintenance | ||
| Maintenance period | Maintenance contents | Maintenance contents |
| Every day | 1. Check whether the temperature setting of the chiller is normal (the set temperature is 20 ± 1 ℃) ; | Ensure that the temperature of the cooling water supplied to the laser is normal |
| 2. Check whether the water seal, water temperature and water pressure of the chiller meet the requirements; | Ensure the normal operation of the equipment and prevent water leakage | |
| 3. Ensure that the working environment of the chiller is dry, clean and ventilated; | It is conducive to the good operation of the chiller | |
| Monthly | 1. Use neutral detergent or high-quality soap to remove the dirt on the surface of the chiller. Do not use benzene, acid, grinding powder, steel brush, hot water, etc; | Ensure that the surface of the chiller is clean |
| 2. Check whether the condenser is blocked by dirt. Please remove it with compressed air or brush to ensure that the surface of the chiller is clean; | Ensure the normal operation of the condenser | |
| 3. Clean the air filter screen:
a. Open the panel of the assembled air filter, pull up the air filter screen of the unit and draw it out; b. The dust on the filter screen can be removed by vacuum cleaner, air spray gun and brush. After cleaning, if the filter screen is wet, shake it to dry and then replace it. c. Cleaning cycle: once every two weeks. If the dirt is serious, please clean it irregularly. |
Prevent poor cooling caused by poor heat dissipation and burning out the water pump and compressor | |
| 4. Check the water quality of the water tank and follow up; | Good water quality can ensure the normal operation of the laser | |
| 5. Check whether there is water leakage in the water cooler pipeline ; | Ensure that there is no water leakage in the chiller | |
| Quarterly | 1. Check the electrical components (such as switches, terminals, etc.) and wipe them clean with a dry cloth; | Ensure that the surface of the electrical parts of the chiller is clean and prolong the service life |
| 2. Replace the circulating water (distilled water) and clean the water tank and metal filter screen;
If equipped with ROFIN laser resources, the cooling water can be replaced once every six months after adding an anti-corrosion inhibitor. If equipped with PRC laser resources, the cooling water can be replaced once every six months after adding propylene glycol; |
Ensure that the laser operates normally | |
| Attention:
a. Place the chiller and water pipe away from dust. b. Pull the power cord away from the socket and wipe the power cord clean; c. Cleaning the unit body. when cleaning the inside of the unit, do not let water splash on electronic parts; d. Completely drain the water from the laser resource, cutting head and water cooler. |
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Common problems and solutions of laser cutting machine
